Two views show crews paving the Altoona BioMAG roadway section.

Altoona, Iowa: BioMAG™ Improves Low-Temperature Grade in a 20% RAP Roadway

On September 10, 2019, an Iowa State University field team brought BioMAG™ to a full-scale city-road demonstration on NE 80th Street in Altoona, Iowa. The hot-mix asphalt carried 20% reclaimed asphalt pavement and used an SBS-modified 58-28H binder.

BioMAG™ combines 50% SIP-1111™ rejuvenator with 50% biopolymer. The formulation brings asphalt-binder rejuvenation and polymer-network support into a single liquid additive for recycled and polymer-modified mixtures.

Two views of crews paving the Altoona BioMAG roadway section.
Crews place the 20% RAP BioMAG™ mixture on the Altoona roadway.

Lower-temperature performance from the same SBS-modified binder

Binder testing compared the 58-28H material before modification with the same binder after an 8% BioMAG™ addition. The low critical temperature shifted from -31.0°C to -33.3°C. The high critical temperature moved from 65.4°C to 64.2°C, expanding the measured PG temperature interval from 96.4°C to 97.5°C.

MSCR recovery at 58°C increased from 34.81% to 36.05%. The complete comparison recorded a ΔTc change from -1.6°C to -3.0°C and a Jnr change from 0.9387 to 1.1584 kPa-1.

Table of Altoona binder PG, Delta Tc, MSCR recovery, Jnr, and mass-loss results.
Altoona binder results before BioMAG™, after BioMAG™, and after recovery with 20% RAP.

Performance after recovery with 20% RAP

The binder recovered from the field mixture measured a PG range of 66.2°C to -30.8°C, a ΔTc of -2.2°C, 42.82% MSCR recovery at 58°C, and Jnr of 0.8138 kPa-1. For comparison, the untreated virgin-binder baseline measured 65.4°C to -31.0°C, 34.81% recovery, and Jnr of 0.9387 kPa-1. The comparison documents the binder response after BioMAG™ entered a production mixture carrying 20% reclaimed asphalt.

A field-scale blending lesson

The Altoona material was blended in a tanker and conditioned over four days before paving. Field inspection identified premature polymer crosslinking under that delivery method. Feedback from the terminal, contractor, and Iowa State University team established a clear production requirement for more efficient BioMAG™ mixing and blending.

What Altoona demonstrates

Altoona established a field-scale route for pairing binder rejuvenation with polymer support in recycled asphalt. The project placed a 20% RAP roadway, improved the binder’s low critical temperature by 2.3°C, increased MSCR recovery at 58°C, and converted field experience into a defined production-control requirement.

Four panels show Altoona binder stages. The source, BioMAG-modified, and recovered binders have low-temperature endpoints minus 31.0, minus 33.3, and minus 30.8 degrees Celsius; Delta Tc minus 1.6, minus 3.0, and minus 2.2; MSCR recovery 34.81, 36.05, and 42.82 percent; and Jnr 0.9387, 1.1584, and 0.8138.
Altoona binder properties across formulation stages The recovered project binder retained a low-temperature endpoint near the source binder while recording the highest 58°C MSCR recovery and lowest Jnr of the three stages.

More-negative low endpoint, higher recovery, lower Jnr, and less-negative ΔTc are generally favorable; stages are not competing treatments.

Altoona binder properties before modification, after BioMAG modification, and after recovery from the 20% RAP mix.
Stage High endpoint (°C) Low endpoint (°C) ΔTc (°C) MSCR recovery at 58°C (%) Jnr at 58°C (kPa⁻¹)
Source binder 65.4 -31 -1.6 34.81 0.9387
8% BioMAG™ 64.2 -33.3 -3 36.05 1.1584
Recovered 20% RAP binder 66.2 -30.8 -2.2 42.82 0.8138

Source: Case Studies in BioMAG, a High Performance Polymer Modifier and InvigoSoy. Altoona demonstration, PDF page 4, Table 3

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